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STAGE 1 – HACCP OVERVIEW
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1
Module 1 - Introduction to HACCP
Page 1
Page 2
Page 3
Page 4
Cost of Loss of Control
Page 6
The FSEP Approach to HACCP
Page 8
Page 9
Where in the world is HACCP?
Page 11
Knowledge Check: $Cost or Savings$
Page 13
Ready For Quiz?
2
Module 2 - Regulatory Overview
Regulatory Overview
Regulatory Stages
What is Legislation?
What are Regulations?
What are Guidelines?
Canada Gazette
Canada's Justice & Laws
Food and Drugs Act & Regulations
Food and Drugs Act & Regulations (2)
Safe Food for Canadians Act
Food Labelling
Food Labelling & Package Code Requirements
Natural and Non-prescription Health Products
Provincial Legislation
Canadian Federal Regulatory Bodies for Food
Canadian Federal Regulatory Bodies for Food
United States Regulations
United States Regulations
Exporting to the US
Other International Regulations
Knowledge Check
Which Acts & Regulations Apply
FSEP HACCP
Knowledge Check: Scenario
Summary
Resources
Ready For Quiz?
3
Module 3 - Food Safety Hazards
Food Safety Hazards
What are hazards?
HACCP + Hazards
Biological Hazards
Foodborne illness
Biological Hazards
Examples of Biological Hazards to Consider
Chemical Hazards
1. Naturally Occurring Chemical Hazards
2. Intentionally Added Chemical Hazards
3. Unintentionally Added Chemical Hazards
4. Food Allergens
Physical Hazards
Examples of Physical Hazards
Where do hazards come from?
Cross-Contamination
Controlling Hazards
Examples of Control
Examples of Control
Examples of Control
Testing for Hazards
Biological Testing
Chemical Testing
Chemical Testing
Allergen Test Kits
Physical Tests
Separation Technology
Physical Testing
Physical Testing
Physical Testing
Emerging Physical Testing Technologies
Knowledge Check
Summary and Resources
Ready For Quiz?
4
Module 4 - Introduction to Food Microbiology
Introduction to Food Microbiology
Food Microbiology
Food Microbiology
Foodborne Illness
1. Food Infection
2. Food Intoxication
A good reason to be concerned
Microorganisms
How Food Becomes Contaminated
Biological Classifications
Bacteria
Moulds
Yeasts
Toxins
Viruses
Parasites
Sources of Microbes
Sources of Pathogens
Food sources of Pathogens
E. coli Bacteria
Salmonella spp.
Clostridium botulinum “C bot.”
Clostridium perfringens
Listeria monocytogenes
Staphylococcus aureus
Shigella
Bacillus cereus
Yersinia enterocolitica
Vibrio parahaemolyticus
Campylobacter jejuni
Giardia lamblia
Rotavirus
Shellfish-Associated Toxins
Knowledge Check: Test your Micro
Summary - Part 1. Basic Food Microbiology
Part 2 - Microbial Growth & Testing
Contents - Part 2. Microbial Growth & Testing
Learning Objectives - Part 2. Microbial Growth & Testing
Microbial Growth
Microorganisms* need
Food or Nutrients
pH (acidity) ranges for growth
pH cont’d…
Temperature ranges for growth
Improper Temperature Control
Time
Moisture or Water Activity (aw)
Aw requirements of microbes
Oxygen (air) ranges for growth
Oxygen
Other factors
Other (Intrinsic) factors, cont’d…
Other (Extrinsic) factors, cont’d…
Other (Extrinsic) factors, cont’d…
Growth Phases
Growth Phases
Microbial Growth Cycle
Controlling Microbial Growth
Hurdle Approach
Hurdle Technology
Pathogen ‘Hurdle’ Control Methods
Thermal Destruction
Example of D-value
Knowledge Check: Use hurdles to prevent growth
Sampling & Testing
A. Sampling
Environmental Sampling
4 Zones to Test
Sampling Food Products
1. Monitoring Sampling
2. Direct Sampling
3. Compliance Testing
4. Special or Pilot Surveys
5. Blitzes
6. Legal Sampling
Obtaining a Representative Sample
Representative Sample
Sampling Methods
How to Collect Samples
Common Sampling Errors
Videos
B. Laboratory Testing - Plating
Laboratory Methods - Plating
Laboratory Methods - Plating
Counting Microorganisms
Common Microbial Tests
Rapid Test Methods
Rapid Test Methods
Summary - Part 2. Microbial Growth & Testing
Ready For Quiz?
5
Module 5 - Prerequisites & HACCP Elements
Prerequisite & HACCP Elements
Prerequisite Definition for Food Plants
Prerequisite Programs
General Prerequisites
Specific Prereqs - GAPs
Specific Prereqs - GTPs
Specific Prereqs - GMPs
Specific Prereqs - GDPs
Similarities & Difference between GMPs & HACCP Prerequisites
GMPs form basis of Prereqs
USA vs. Canadian Prerequisites
Overall HACCP System is based on:
What Do Prerequisites Do?
Specific Function of Prereqs
Prerequisites Help Form a Barrier
7 FSEP Prerequisites
A. Premises
B. Transportation, Purchasing/Receiving/Shipping & Storage
C. Equipment
D. Personnel
E. Sanitation & Pest Control
F. Recall
G. Operational Prerequisite Programs
FSEP Prerequisite Classification
Example of FSEP Prerequisite Layout
FSEP Manual
How Do We Develop Prereqs?
Prerequisite Support
Guidelines for a Complete Written Prerequisite Program
Guidelines for a Complete Written Program
Guidelines for a Complete Written Program
Record Keeping
Documents & Records
Types of HACCP Documents
Types of HACCP Records
Standard Document Information
Standard Record Information
Why Are Records So Important?
Who is Responsible to Create?
Who Records?
When To Create
Storage of Records
Record keeping “DO’s and DON'Ts”
SOPs
Types of SOPs
Work Order (W.O.)
Terms of Reference
Summary: Part 1 Prerequisite Program Introduction
Part 2 - Introduction to HACCP Elements
Contents - Part 2. Introduction to HACCP Elements
Learning Objectives - Part 2. Introduction to HACCP Elements
HACCP Elements
HACCP Elements
HACCP Elements
I. Risk Assessment
Risk Assessment Process
Risk Assessment Models
Likelihood of Occurrence
Severity of Consequences
Risk Assessment Matrix: Predicts Risk Outcomes
Risk Outcomes: Satisfactory (SA)
Risk Outcomes: Minor
Risk Outcomes: Major
Risk Outcomes: Critical
Knowledge Check: Predict the Risk Outcome
II. Monitoring
Monitoring & Verifying Personnel
Prerequisite Program Monitoring Procedures
III. Deviations & Corrective Actions
Corrective Actions
IV. Preventative Measures
Preventative Measures
V. Verification
Verification
Comparing Monitoring & Verification
VI. Validation
Validation
Validation
Re-validation
Other Reasons for Re-validation
Knowledge Check: Choose the Correct HACCP Activity
VII. Auditing
Regulatory Audits
Regulatory Audits
Other Audits
Summary- Part 2. Introduction to HACCP Elements
Resources
Ready For Quiz?
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