STAGE 2 – HACCP PREREQUISITES

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1

Module 6 - Premises Prerequisite

Premises Prerequisite

Premises

A. Premises

Why Are We Concerned?

Outside Property Concerns

Outside Property Examples

Restrict Access

Restrict Access

Building Concerns

Building Concerns, continued

Ventilation Examples

Proper Flooring and Seams

Building - Air flow

Building - Overhead Fixtures

Building – Design & Construction

Building - Waste and Inedible/Food Waste Disposal

Sanitary Facilities Concerns

Water/Steam/Ice Quality, Protection and Supply

Details of A. Premises

A.1 Outside Property

A.2 Building

A.2 Building

A.2 Building

A.2 Building

A.2 Building

A.3 Sanitary Facilities

A.3 Sanitary Facilities

A.4 Water/Ice/Steam Quality, Protection and Supply

A.4 Water/Ice/Steam, Quality, Protection and Supply

A.4 Water/Ice/Steam Quality, Protection and Supply

Raw Product Interactive

Supporting Documents

Water Testing Policy or SOP

Approved Blueprints

Summary

Ready For Quiz?

2

Module 7 - Transportation, Purchasing/Receiving/Shipping & Storage

Transportation, Purchasing/Receiving/Shipping & Storage

Transportation, Purchasing/Receiving/Shipping & Storage

B. Transportation, Purchasing/Receiving/Shipping & Storage

Definition of “Materials”

Why Are We Concerned?

Transportation Concerns

Purchasing/Receiving/Shipping Concerns

Storage Concerns

Storage Concerns cont’d…

Storage

Storage

Storage

Storage

Storage

Storage

Storage

Shipping

Receiving

Receiving Materials

Knowledge Check: Ingredient Storage Hunt

Details of B. Transportation, Purchasing/Receiving/Shipping & Storage

B.1 Transportation

B.1 Transportation

B.2 Purchasing/Receiving/Shipping & Storage

B.2 Purchasing/Receiving/Shipping & Storage

B.2 Purchasing/Receiving/Shipping & Storage

B.2 Purchasing/Receiving/Shipping & Storage

Supporting Documents (SOPs)

Pre-shipment Checklist

Shipping SOP

Purchasing/Receiving SOP

Storage SOP

Other Considerations

Cross-Referenced to Other Prerequisites

Summary

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3

Module 8 - Equipment Prerequisite

Equipment Prerequisite

Equipment

C. General Equipment

Why Are We Concerned?

Why Are We Concerned?

Design & Installation Concerns

Maintenance & Calibration Concerns

Examples of Possible Contamination

Examples of Possible Contamination

Details of C. Equipment

C.1 Equipment General

C.1 Equipment General

C.1 Equipment General

Knowledge Check: What Would You Do?

SOPs to Think About

Calibration SOPs

Preventative Maintenance SOPs

Summary

Ready For Quiz?

4

Module 9 - Personnel Prerequisite

Personnel Prerequisite

Personnel

D. Personnel

Why Are We Concerned?

Training Concerns

Hygiene Concerns

Personnel Practices

Health & Hygiene

Sneezing / Coughing

Hairnets/Beard Nets

Plant Clothing

Open Cut or Wounds

Handwashing Requirements

Other Times to Wash Hands

Why Employees Don’t Wash Their Hands

Proper Hand Washing Procedure

Hand Washing Video

Hand Washing

Bacteria Experiment

Bacterial Hand Growth

Gloves

Cleanliness & Behaviour

Clothing, Footwear

Storage of Lunch/Foods & Personal Effects

Restriction of Food

Communicable Diseases

Visitor & Personnel Flows

Technical Training

Details of D. Personnel

D.1 Training

D.1 Training

D.2. General Food Hygiene Program

Knowledge Check: Visitor Access Policy

SOPs to Think About

Personal Hygiene SOP

Technical Training SOP

Sanitation Training SOP

Maintenance Training SOP

Calibration Training SOP

Training Records

Summary

Ready For Quiz?

5

Module 10 - Sanitation & Pest Control Prerequisite

Sanitation & Pest Control Prerequisite

Sanitation & Pest Control

E. Sanitation & Pest Control

Why Are We Concerned?

Sanitation Concerns

Pest Control Concerns

Chemicals

Food Contact Surface

Requirements for Food Contact Surfaces

Non-food Contact Surface

Sanitation Procedures

Cleaning Procedures

Cleaners

Cleaning Systems

Sanitizers

Sanitizers

Sanitation Program

Sanitation Videos

Monitoring & Verifying Sanitation Programs

Environmental Monitoring

Equipment

Cleaned Parts

Pest Control

Details of E. Sanitation & Pest-Control

E.1 Sanitation

E.2 Pest Control

SOPs to Think About

Sanitation SOPs (SSOP)

Sanitation cont'd

Pre-operational (Pre-Op) Inspection

Knowledge Check: Interactive

Pest Control SOPs

Summary

Ready For Quiz?

6

Module 11 - Recall Prerequisite

Recall Prerequisite

Recall

F. Recall

Why Are We Concerned?

Recall Terminology

Classes of Recalls

Recall System Requirements

Extent of Recall

Reasons for Recalls

Preparing for Recall

Product Label/Codes

Coding

Knowledge Check: Build a Lot Code

Details of F. Recall

F.1 Recall System

F.1 Recall System

SOPs to Think About

Recall SOP Details:

Recall Form

Recall Team

Mock Recall SOP

Effective Recalls

Customer Lists

Customer Complaint SOPs

Recall Alerts

Summary

Ready For Quiz?

7

Module 12 - Operational Prerequisite Programs

Operational Prerequisite Programs

Operational Prerequisite Programs

G. Operational Prerequisite Programs

Why Are We Concerned?

Allergen Control Concerns

Allergen Control Concerns

Allergen Control Concerns

Control of Allergic Reactions

Food Additives and Nutrients

Food Processing Aids

Details of G. Operational Prerequisite Programs

G.1 Allergen Control Program

G.1 Allergen Control Program

G.1 Allergen Control Program

G.1 Allergen Control Program

G.1 Allergen Control Program

G.1 Allergen Control Program

G.1 Allergen Control Program

G.1 Allergen Control Program

G.1 Allergen Control Program

Knowledge Check - Match Up

G.1 Allergens, Nutrients, Food Additives and Processing Aids

G.1 Allergens, Nutrients, Food Additives and Processing Aids

G.1 Allergens, Nutrients, Food Additives and Processing Aids

G.2 Foreign Material Control Program

G.2 Foreign Material Control Program

SOPs to Think About

Summary

Ready For Quiz?

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